Intelligent manufacturing and green production can not only help ceramic companies occupy the commanding heights of the market, but are also the general trend for the future development of the building ceramics industry.
Driven by the national environmental protection policy, the "environmental protection storm" swept across the country, from Zibo in Shandong, Hebei in Henan, to Jiajiang in Sichuan, to Qingyuan, Zhaoqing, Foshan and other production areas in Guangdong. Relatively speaking, the current severity of environmental protection in Jiangxi's Gao'an production areas is relatively low, and environmental pressure has not yet become apparent.
However, a group of high-security ceramic companies with strong environmental awareness have taken the lead in promoting green and clean production of ceramics, including Asus Ceramics Group, which quickly planned its layout after fully acquiring Xinjing Ceramics on May 8, 2020. 4 intelligent production lines to create a green and intelligent production base.
ASUS Ceramics creates a green and intelligent production base
According to "Ceramic Information", after the ASUS Ceramics Group fully acquired New Scene Ceramics on May 8, 2020, it planned 4 intelligent production lines based on the current development trend of the building ceramics industry to create a green and intelligent production base.
"On September 8, three production lines of our group were started at the same time, respectively planning to produce 300×600mm, 400×800mm medium plates, and 600×1200mm large plate series products. The daily production capacity of the three production lines reached 11 Ten thousand square meters." Wang Zhihong, chairman of Asus Holding Group, said that the construction of the fourth production line is planned to start in October and will be Gaoan's first fully intelligent large-size slate production line.
With the successful commissioning of 4 newly built intelligent production lines at the Xinjing Ceramics Base, ASUS Ceramics Group will have 3 major ceramic production bases and 14 modern ceramic intelligent production lines with a daily production capacity of 350,000 square meters, which is expected to become the largest production capacity in Jiangxi One of the largest ceramic companies with the most comprehensive product mix.
It is worth mentioning that relying on its strong financial strength, ASUS Holding Group has taken the lead in achieving "overtaking in corners" in the competitive landscape of production areas, and is expected to become the first "3 billion-level" local ceramic enterprise in Jiangxi production areas.
In the context of the rapid development of Gao'an production areas and the take-off of local ceramic companies, environmental protection management cannot be ignored. As a result, a group of ceramic companies are already taking action, including the responsible and environmentally conscious ASUS Ceramics Group, which closely follows the national environmental protection policy and implements high standards and high thresholds for environmental protection.
Relying on core patented technology and rich case experience, Jiangxi Lanyu Environmental Engineering Co., Ltd. (hereinafter referred to as "Lanyu Environment") has cooperated with ASUS CeramicsPorcelain Group has joined forces to promote the casting of intelligent, green smoke-free production lines at the New Vision Ceramics Base of Asus Ceramics Group, so that its smoke emissions can meet the standards.
Lanyu helps ASUS’ new line meet smoke emission standards
Zhi Shi, general manager of Jiangxi Lanyu Environmental Engineering Co., Ltd., told "Ceramic Information" that in order to meet the high requirements of Asus Ceramics Group for green production, Lanyu Environment has customized an exclusive flue gas treatment plan, including bag dust removal, wet method Desulfurization equipment and technology. This set of treatment plans was independently developed, designed, and constructed by Lanyu Environment, with the goal of achieving ultra-low emissions and smoke-free production.
In terms of bag dust removal, Lanyu Environment uses FMS (FMS high-temperature composite needle felt) filter bags and a series of film-coated filter materials to achieve ultra-low emission of particulate matter.
In terms of desulfurization, the industry currently mainly uses two desulfurization processes: wet and dry. Different companies have different paths for environmental protection construction. Asus Ceramics Group rationally selects the wet desulfurization process based on current environmental protection treatment measures and status quo, investment planning and environmental protection index requirements.
"The wet process is mainly lime-gypsum wet desulfurization method (single alkali method). The lime-gypsum wet desulfurization reaction product is a calcium salt insoluble in water, which is in the state of solid particles in the tower and can be captured under the conditions."
Currently, three intelligent and green production lines at the Xinjing Ceramics Base of Asus Ceramics Group have been successfully put into operation. In other words, the flue gas treatment equipment built by Lanyu Environment is also in stable operation, and the flue gas treatment effect is remarkable, and it has actually reached the strictest standards for flue gas emissions.
Who is Lanyu Environment?
According to "Ceramic Information", as of 2020, Zhishi has entered the environmental protection field for 15 years. Faced with the successive tightening of emission standards for the ceramic industry across the country, Lanyu Environment, which he is at the helm of, has been in the field of environmental protection for 15 years. The operation and management level is relatively mature and can provide enterprises with complete flue gas treatment solutions.
After only a few years of development, Lanyu Environment's footprints have spread all over the country, especially in the northern ceramic production areas. According to reports, Lanyu Environment has currently undertaken more than 200 environmental protection engineering projects. Why can Lanyu Environment not only dominate the ceramic production areas in the north, but also go south to "open up new territories"?
Zhishi said frankly, "There is no shortcut. We have come to today step by step, relying on continuous efforts in desulfurization, denitrification,The three major technologies of bag dust removal are innovative and innovative again! Really solve environmental protection and green production problems for customers and achieve ultra-low smoke emission standards. ”
In fact, since its establishment, Lanyu Environment has focused on building a high-quality environmental engineering design, construction, and after-sales service team, and standardizing environmental engineering to truly solve the problems of environmental protection management and green production for customers.
In order to better develop the southern market, Lanyu Environment has taken root in Gao'an. According to the introduction, in the first half of 2020, Lanyu Environment built a service integrating technology research and development and office with an area of more than 600 square meters in Jiangxi Gao'an Zhongtao International. at.
In this way, it can not only provide advanced technical support to local ceramic companies, but also ensure timely after-sales service. In other words, it can solve the "worries" of customers' flue gas management.
While expanding the scale of Gaoan production areas, we must also pay attention to environmental protection
After 13 years of rapid development, the Gao'an production area has moved from an emerging production area to a mature production area. Relying on abundant high-quality resources, unique location advantages and a good market environment, the Gao'an production area is known as "China's largest scale and development potential".
According to "Ceramic Information" ceramic industry Long March survey data, as of now, Gao'an has 56 ceramic production companies, 170 ceramic production lines, a total daily production capacity of 2.81 million square meters, and an annual production capacity of approximately 871 million square meters. It ranks second among county-level production areas in the country, second only to Jinjiang, Fujian.
Not only has the scale effect of production capacity been revealed, but Gaoan has cultivated a group of strong ceramic companies with annual sales exceeding 1 billion yuan, owning 14 "China Famous Trademark" ceramic brands, and ASUS Ceramics Group also has a "China Famous Trademark" "Ceramic brand.
Many people in the industry generally believe that as the scale of production areas increases, environmental pressure will inevitably become more prominent, and the environmental challenges faced by high-security production areas in the future cannot be ignored.
Take the Shandong production area as an example. At that time, it was still the third largest ceramic production area in China. However, when the Shandong Zibo production area underwent transformation and upgrading, moved into a park, and was closed and eliminated, its production capacity was "cut from 700 million square meters." To "200 million square meters, the vitality is seriously damaged." Several years have passed, and the competitiveness of the Zibo production area in Shandong is still not as good as before.
In order to avoid repeating the mistakes of other production areas and to cope with future "environmental protection increases", Gao'an production areas should take precautions, implement high standards and high thresholds for environmental protection, and solve the worries of the development of production areas and ceramic enterprises.
With thisAt the same time, high-security ceramic companies should start to upgrade their product structure and management efficiency to adapt to the rising cost pace after "centralized gas supply" in advance.
With all four intelligent production lines of Xinjing Ceramics put into operation, the annual output value of ASUS Ceramics Group has exceeded 3 billion yuan, becoming one of the ceramic companies with the largest production capacity in Jiangxi. This will provide a solid guarantee for ASUS Ceramics Group to enhance its core competitiveness in the market.
As an important strategic partner of Lanyu Environment, ASUS Ceramics Group has highly praised and affirmed Lanyu Environment’s customized flue gas treatment project. Innovation achieves quality and technology leads development, which is the strength and confidence of Lanyu Environment.
(The article is reproduced from Ceramic Information)
